Nexus iMES is a self-adjusting execution layer that dynamically re-plans your shop floor- Building on top of your existing hardware, ERP and MES in real time.
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20 minutes · See exactly where capacity is being lost
OEM Manufacturing
High-mix, custom orders, constant changeovers. Your ERP schedule assumes capacity that isn't really there — and the gap only shows up when it's too late to fix.
One of our customers had 56% of their machines double-booked — their ERP showed no conflicts at all.
OEM Remanufacturing
Every core comes back in different condition. Your schedule needs to adapt before you even know what you're working with — and that's before the first bolt is turned.
A project-based reman shop cut 73-day cycle times in half after Nexus iMES modelled variable rework paths dynamically.
Manufacturing and remanufacturing rarely give you one.
Manual re-scheduling after a rush order or machine breakdown costs hours and causes cascading delays no one sees coming.
Without real-time visibility, machines sit idle, operators are misallocated, and production runs at 60–70% of true potential.
Critical tribal knowledge about cycle times, changeovers, and quality requirements leaves with experienced operators and never comes back.
“A plan that looks right and doesn't hold is not a plan — it's a liability.”
The shared outcome of every broken static schedule
Same platform, same AI engine. The constraints it models depend on what your floor actually deals with.
If you're building new
OEM Manufacturing
If you're rebuilding used
OEM Remanufacturing
Models real machine, labor, and material constraints before publishing a schedule
Dynamically adjusts routing per core as inspection data comes in
Handles frequent changeovers and custom orders without breaking the plan
Models disassembly → inspection → rework/reuse/scrap → reassembly → test as one live flow
Closes the loop between plan and floor with real-time operator updates
Matches recovery capacity to actual core inflow — not forecasted guesses
Orchestrates across ERP, MES, and SCADA — no rip-and-replace
Adds a live routing layer on top of your existing reverse logistics network
Machines, skills, tooling, shifts, maintenance, and materials — all at once.
Machine fails? Operator absent? The schedule updates before the floor notices.
Cycle times improve continuously from real execution data.
Surface overloads and lateness risks before the delay happens.
5–30%
Throughput Improvement
From better resource utilization
<45
Days to Payback
Typical across deployments
60–90
Days to Go Live
Without changing your floor layout
29%
Max Throughput Gain
Documented, bottom-line result
Industrial Manufacturing
29% throughput gainA high-mix, low-volume manufacturer was running significantly below theoretical capacity. Manual scheduling could not keep up with the complexity of diverse job types and shift patterns. Nexus iMES digitized operations, learned cycle times, and generated optimal weekly plans.
Custom Project Manufacturing
73-day cycles cut in halfA project-based manufacturer was averaging 73-day order cycle times, leading to customer complaints and margin erosion from overtime. nScheduler analyzed historical job data, built ML models for cycle time prediction, and generated AI-optimized production sequences.
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Energy & Resources
Reduced OPEX & carbon footprintAn energy company sought to reduce operational costs while maintaining throughput with hundreds of interdependent process variables. NTWIST deployed a prescriptive AI layer with Real-Time Optimization on top of existing DCS and historian infrastructure.
Nexus iMES connects to your existing ERP, MES, SCADA, and reverse logistics processes — it doesn't replace them. Most sites go live in 60–90 days with no shop floor layout or process changes required, regardless of whether your production is forward, reverse, or both.
NTWIST adapts to your current digital maturity — start where you are
Connect your PLC, ERP, DCS, and historian systems. Nexus iMES aggregates machine data, inventory, staff schedules, and job routings into a unified view.
Gain historical variability analysis, real-time dashboards integrated with your HMI, and influencer analysis based on PLC/DCS signals.
AI detects anomalies, creates virtual instruments, forecasts output, and provides real-time influencer analysis to surface what drives your KPIs.
Real-Time Optimization generates optimal plans and sends actionable recommendations directly to operators and supervisors.
In 20 minutes, our manufacturing AI specialists will map exactly where your plan and your real capacity don't match — no commitment required.
Book My Free Schedule AssessmentScroll to the top to fill in the form — takes 60 seconds.
5–30%
Throughput Improvement
<45 Days
Typical Payback
60–90 Days
To Go Live
5
Named Enterprise Clients
Quantified stockpile resources. Predictable feed. Better throughput. Improved recovery
For geologists, planners and metallurgists responsible for stockpiles and plant operation.
Reveal hidden variability and reduce unplanned excursions
Improve forecasting confidence from stockpiles to short-term feed
Optimize operating targets while existing control keeps stability
Your shop floor runs on plans. Nexus iMES makes those plans deliver - increasing throughput while hitting 95%+ OTIF.
Built for operations teams who lose hours every shift to unplanned stoppages, late materials, and schedules that drift from reality.
Know which work orders are at risk - before the shift starts
Cut downtime caused by missing materials or unavailable machines
Give supervisors a single view of what’s on track and what isn’t
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