Incomplete Ore Knowledge
Only ~5% of the ore body is metallurgically studied. Most decisions are made blind.
Smarter Mining Starts with Better Data
Unlock millions in throughput, recovery, and sustainability gains with AI-powered insight and control - purpose-built for mining operations.
Value Delivered
Across real deployments
$17MM
Annualized Value Unlocked
22%
Reduction in Energy Consumption
90 Days
Time to Deployment
Built for real-world challenges across gold, copper, and nickel operations.
Problems We Solve in Mining
Low Prediction Confidence
~15% of operations run in the “surprise zone” - no reliable insight, high variability.
Overreliance on Gut Feel
More than 80% of production decisions are made by intuition - not real-time insight - driving inconsistent outcomes and preventable losses.
Forecasting & Budgeting Inaccuracy
Lack of system visibility leads to poor reconciliation, missed targets, and volatile outcomes.
From Mine to Mill to Mine → Optimized
We connect geology, fleet data, and processing instrumentation to drive intelligent blending and better recovery - with zero disruption to your current systems.
Real-Time Ore Properties
Access dynamic grade, hardness, and blendability insights as material flows.
Actionable Dashboards
Provide engineering and operations teams with targeted, operationally relevant views.
Blend Optimization
Empower operators to make better real-time decisions for processing consistency.
Loss Recovery
Unlock up to $250/oz in value from material previously lost to inefficiency.
Dynamic Stockpile Modeling
Generate a real-time digital twin of your stockpile using multi-source data.
Cross-System Integration
Pulls in data from FMS, plant sensors, and geology models without workflow disruption.
Maximize Throughput, Minimize Variability - Automatically
Stabilize Your Plant. Recover More. Waste Less.
Plant-level optimization doesn’t need to be manual.
NTWIST’s soft sensors and AI tools help mills and concentrators:
- Detect oversize feed before it hits the crusher
- Improve grind-size precision and stability (P80)
- Increase flotation recovery with real-time recommendations
- Lower energy and reagent use — without sacrificing output
Results Delivered:
- +20% grind target compliance
- $250K/year saved at a nickel concentrator
- Reduced downtime and better feed predictability
Our Solutions for Mining
nGeoMet-AI
Real-time stockpile modeling and blend optimization using multi-source geological data.
nOptimize
Improve grinding, flotation, and recovery with soft sensors and machine learning.
nDatum + nAnalyze
Hydromet and refinery optimization using predictive modeling and decision support tools.
nEnviron
Track and reduce GHG emissions with real-time environmental insights and ESG reporting support.
Frequently asked questions
Do operators need to learn a new system to use NTWIST?
No. NTWIST overlays your existing infrastructure and provides insights through intuitive dashboards or integrates into your current systems. Operators do not need to adopt entirely new tools.
Do we need perfect data for this to work?
Not at all. NTWIST is built to handle imperfect, messy industrial data. Our models are trained on real-world variability - and we help identify and close critical data gaps.
What systems does NTWIST integrate with?
We work with SCADA, PLCs, FMS platforms (like Modular), historian tools (like OSIsoft PI), lab data, and even spreadsheets - anything with useful process, production, or geological data.
Can NTWIST help us meet ESG and GHG reporting requirements?
Yes. Our nEnviron module tracks emissions, calculates sustainability KPIs, and supports regulatory or investor reporting - all tied directly to operational data.
How is NTWIST different from traditional MES or automation systems?
MES platforms track activity. NTWIST provides actionable insight - predicting what’s going to happen, and suggesting how to improve it in real time.
What kind of results can we expect?
Clients have seen:
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$250K+/year recovered through grind optimization
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Up to 20% improvement in target conformance
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Faster, higher-confidence decision-making across operations
What’s the typical pricing model?
We offer licensing tailored to site scale and scope - often tied to specific modules (e.g., nGeoMet-AI, nOptimize). Many clients start with a pilot or proof of concept before scaling.
How does NTWIST handle data security and system access?
We follow secure data practices and align with your IT team to ensure safe integration, data privacy, and internal access control at every step.