Stabilize Throughput Before It Hurts Recovery
NTWIST detects early signs of circuit drift using real-time data and predictive models - giving your team a chance to act before recovery or efficiency drops.
in annualized value recovered across deployments
recovery gain from early-stage flotation adjustments
recovered by catching misroutes and diluted feed early
to go from uncertainty to operational clarity
Problems We Solve in Throughput Stabilization
The Challenge
Minor shifts in hardness, float size, or oxygen efficiency can trigger major performance losses. Most plants detect the impact only after recovery has already suffered.
Our Approach
NTWIST connects real-time process signals with predictive models to flag instability across grinding, flotation, and energy use. Operators get early warnings and guidance to correct drift before it cuts into throughput or recovery.
From Drift to Stability → Automatically
NTWIST uses predictive monitoring and adaptive feedback to catch early signs of circuit instability - so you stay ahead of variability, not behind it.
Spot trends like load, feed rates, and torque changes in real time - before they impact throughput or recovery.
Enhance flotation performance with real-time AI-powered froth image analysis, air rate modeling, and reagent benchmarks.
Tune setpoints, reagent dosing, and flow rates with model-backed recommendations - just before things spiral.
Compare performance metrics against similar circuits to detect anomalies and set realistic targets.
Close data gaps with virtual sensors that reveal hidden issues - no new hardware required.
Link SCADA, DCS, Historian, PI, and lab systems into a unified feedback layer - built for retrofitting.
Built to Fit Your Stack
No rip-and-replace needed. NTWIST integrates seamlessly with your existing systems - even the custom ones.
Chosen by Mining and Processing Leaders Who Demand Results
From gold miners to downstream refiners, NTWIST gives industrial teams control over their data - and their margins.
The Tools Behind Stable Throughput
nDatum + nAnalyze
Analyze variability, process risk, and performance trends using real-time and historical data. Built for root cause analysis and continuous improvement in unstable circuits.
nOptimize
Stabilize grinding, flotation, and recovery using predictive models, soft sensors, and ML. Helps plants lock in output targets and reduce variation across shifts.
Frequently asked questions
NTWIST detects early signs of drift and variability, then recommends corrective actions across grinding, flotation, and feed rate - all before performance takes a hit.
No. NTWIST uses soft sensors to infer performance gaps where instrumentation is limited. We work with what you have - no new hardware required.
Most sites see 10–20% better grind compliance, reduced downtime, and measurable recovery gains tied to more stable operation.
Not at all. NTWIST surfaces insights and recommendations - your operators stay in control. We support decision-making, not override it.
Yes. By stabilizing process conditions, energy and reagent use naturally decrease - often leading to measurable cost savings.
NTWIST integrates with SCADA, DCS, OSIsoft PI, PLCs, and most plant historians. It’s built for compatibility, not disruption.
Most plants are up and running within 60–90 days. We focus on lightweight integration and fast time to value.