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A production plan designed to adjust the moment conditions shift

NTWIST models your operation in real time, simulating demand and availability shifts to re-sync materials, machines, and teams in minutes.

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more capacity unlocked on existing assets
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On-Time-In-Full (OTIF) achieved in under two months
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less time spent rebuilding plans
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to see ROI

Trusted by Global Producers Who Cannot Afford Schedule Failures

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Logo of Puratos, a global food manufacturing company specializing in bakery, patisserie, and chocolate solutions.
Logo of TAQA, an industrial manufacturing company known for innovation in energy and production efficiency.
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Logo of Sherritt International — bold blue “sherritt” in all lowercase letters.
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Legacy systems fail in high-variability manufacturing

Traditional planning and execution tools like ERP, MES, and static schedulers were never built to handle constant change. They operate in silos, react slowly, and cannot synchronize what is happening across materials, labor, and production.

Broken chain link icon symbolizing disconnected systems and data silos between ERP, MES, and planning tools.

Data lives in silos

ERP plans procurement. MES tracks execution. Neither connects the dots. Planners stitch data manually, and every schedule rebuild takes hours.
Calendar icon with a pencil mark, showing rigid scheduling tools unable to adapt quickly to real-time production changes.

Plans cannot adapt fast enough

Legacy scheduling tools rely on fixed rules and outdated inputs. When conditions shift, the plan lags and production scrambles to catch up.
Two people exchanging speech bubbles, representing disconnected communication between teams in procurement, warehouse, and production.

Procurement, warehouse, and production drift apart

Each team runs its own priorities. Without live synchronization, material shortages and machine changes trigger cascading delays.
Factory conveyor icon representing hidden or unused production capacity trapped by outdated planning systems.

True capacity stays locked away

Legacy tools cannot reoptimize in real time. Bottlenecks stay invisible, idle time compounds, and available capacity remains buried in the chaos.

Fragmented Systems

Rigid Scheduling Logic

Disconnected Operations

Hidden Value Left Untapped

You don’t need to replace your systems. You need to orchestrate your data.

See How Orchestration Works
“The biggest impact so far has been the operational visibility NTWIST provides. Our operators now have a clearer understanding of what better performance actually looks like -  something we didn’t fully have before. This insight is helping set the stage for the next phase of performance improvement.”
— Gordon Art Meyer, Manager Technical Services - Automation, Downstream, Suncor Energy Logistics Corporation

Meet NTWIST’s Production Intelligence Software

The orchestration layer that continuously resyncs materials, labor, machines, and orders so the plan stays executable.

Always Learning. Always Adapting. Always On Time.

Diagram of NTWIST’s Production Intelligence Software showing how data, learning, and drivers like demand, rush orders, and machine failures feed into continuous optimization and re-optimizing to deliver an optimal production plan that balances fulfillment, capacity, costs, and cashflow.

Dynamic re-sync engine

Replans in minutes when demand, availability, or constraints change. Keeps throughput and OTIF on target.

Material and vendor-aware planning

Gates work by true material readiness and learned vendor reliability so starts are realistic.

Resource leveling with robust buffers

Balances machines and shifts and adds variability-aware buffers so schedules hold under stress.

Constraint map and ROI guidance

Surfaces the active bottleneck and ranks fixes by impact and payback to focus improvements.

Explainable KPIs

Shows why OTIF, cost, and capacity moved with clear drivers and narratives.

What-if scenarios and digital twin

Safely test staffing, inventory, and vendor options and publish the best plan.

The difference is in the data orchestration

Legacy systems plan from snapshots. NTWIST orchestrates live operational data across ERP, MES, procurement, warehouse, and the floor, resyncing materials, labor, machines, and orders as conditions change.

Traditional APS and legacy planning software fail fast

Batch APS and legacy schedulers assume stability and work in silos. When conditions shift, plans drift and teams revert to manual fixes.

What this looks like
  • ✖ Rebuilds after every disruption
  • ✖ Promises the floor cannot execute
  • ✖ Idle pockets and uneven operator load
  • ✖ Overtime used to mask instability

Snapshot planning creates fragile schedules that collapse when reality changes.

Orchestrated planning adapts in real time

NTWIST resyncs the plan as inputs move so rush orders, downtime, and staffing changes do not blow up the day.

How it works
  • ✔ Event-driven resync in minutes
  • ✔ Balances machines, changeovers, and crews
  • ✔ One live plan shared by planning and the floor
  • ✔ Learns actual cycle and setup times

Plans stay executable as reality moves.

See the Difference in a Demo

What we unlocked for one of our customers

See how manufacturers are using NTWIST’s Production Intelligence Software to balance changeovers, stabilize schedules, and turn variability into throughput.

NTWIST case study document featuring Puratos, highlighting how real-time production planning increased throughput by 29% without additional infrastructure.

Puratos Unlocked 29% More Throughput

Puratos faced unstable schedules, constant replans, and rising overtime.
They ran our assessment and moved the results into our Production Intelligence Software, gaining a live, adaptable plan that balances machines, people, and changeovers in real time.

Outcomes

  • 29% more throughput on existing assets
  • On-Time-In-Full (OTIF 95%) achieved in under two months
  • 85% less time wasted rebuilding schedules
  • ROI in just 45 days

Puratos proved what most plants suspect, the hidden capacity is already there. Our assessment is how you uncover it.

See How Capacity Gets Unlocked

What our customers are saying

A few quick quotes from teams that are using our products.

By highlighting performance gaps and surfacing new benchmarks, NTWIST is giving our team the clarity needed to move beyond intuition and toward measurable improvement. We're now in a stronger position to define and pursue the next phase of operational excellence.

Gordon Art Meyer

Manager Technical Services | Suncor Energy Logistics Corporation

NTWIST’s AI model increased potential profit in 42% of operating hours and corrected off-target conditions in another 17%. With further refinement, even greater stability and profit gains are expected.

Cory Kasinski

Former Head of Project Evaluations | Sherritt Technologies (via ALTA Conference)

We saw NTWIST’s platform as a strong fit for Clydach because it could improve process consistency without requiring disruptive infrastructure upgrades.

Peter Martin

Technical Manager | Vale Europe Limited

See Production Orchestration in Action

In one short session, see how NTWIST’s Production Intelligence Software resyncs materials, labor, machines, and orders as conditions change.

Have questions?

Who is this built for?

Manufacturers with high mix and high variability who struggle with rebuilds, missed dates, and overtime. Planners, production leaders, and operations executives will get the most value.

How is this different from the scheduling features in our ERP or MES?

ERP and MES plan from snapshots and work in silos. NTWIST orchestrates live inputs across materials, labor, and machines and resyncs the plan in minutes so it stays executable.

What will you show in the demo?

A live walkthrough of how the plan updates as scenarios change. You will see material readiness, resource balancing, bottleneck surfacing, and publishable plans with explainable KPIs.

Do we need our data for the demo?

No. The standard demo uses sample flows to show how the software behaves. If you want a deeper look later, we can review exported data under NDA.

How quickly could we see results after purchase?

Most teams see impact in weeks. Less schedule churn. Fewer overtime hours. Better adherence to committed dates.

Will operators actually use this?

Yes. There is one live plan that both planning and the floor can trust. Updates are clear, version confusion is removed, and tasks reflect real constraints.

Do we need to replace existing systems to use NTWIST?

No. NTWIST runs alongside ERP and MES and orchestrates their data. You adopt at your pace.

What happens when something unexpected happens like a rush order or a machine down?

The plan resyncs in minutes. The software evaluates options, balances tradeoffs, and presents an updated plan that protects throughput and delivery.