Overtime becomes the fix for a broken plan. Payroll climbs, fatigue slows throughput, and improvement work stalls. More spend with no meaningful gain.
Your production plans keep breaking. It’s time to find out why
Diagnose the cracks in your planning process, measure their impact, and uncover the fastest path to stable, efficient operations.
Trusted by Industrial Leaders Who Can’t Afford Uncertainty
Your production plan is bleeding time and money
Our free assessment is designed to quantify the cost across planning, materials, and execution.
Schedules collapse mid-week
Rush jobs, shortages, and downtime trigger constant replans that add expediting costs and push orders late. Planner hours disappear into rebuilds while machines sit underused.
Capacity left on the table
Poor sequencing and long changeovers hide 10–30% of output you already own. That’s lost revenue today and longer lead times that crowd tomorrow’s plan.
Plan says yes; floor says no
When the plan and the floor disagree, decisions slow and rework grows. Overtime and WIP creep up while OTIF slips and meetings replace production.
Overtime up, output flat
Scheduling Instability
Underused Capacity
Planning–Execution Disconnect
Labor Cost Creep
Our assessment finds the losses and shows how to fix them
Powered by our Production Intelligence Software, the assessment shows where value is leaking, which fix works, and how to put it in play.
How it works
Map your operation
We load your orders, shifts, materials, and constraints into our Production Intelligence Software to mirror how you actually run.
Measure the loss and causes
The software quantifies wasted hours, missed throughput, and margin impact, and identifies the drivers.
Prove the best fix
We simulate options on your data to compare outcomes and select the change that recovers the most value first.
Briefing with recommended actions
We review the results, outline the highest-return actions, and demonstrate how our software would run them in practice.
The assessment is free, fast, and actionable
Get a clear read on your plan, capacity, and delivery risk in days.
- ✔ Schedule reality check
- ✔ Capacity and lost time quantified
- ✔ Disruption scenarios that matter
- ✔ Bottlenecks and quick wins
- ✔ 1-page action report
“The biggest impact so far has been the operational visibility NTWIST provides. Our operators now have a clearer understanding of what better performance actually looks like - something we didn’t fully have before. This insight is helping set the stage for the next phase of performance improvement.”
— Gordon Art Meyer, Manager Technical Services - Automation, Downstream, Suncor Energy Logistics Corporation
What the assessment unlocked for one of our customers
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Puratos Unlocked 29% More Throughput
Puratos faced unstable schedules, constant replans, and rising overtime.
They ran our assessment and moved the results into our Production Intelligence Software, gaining a live, adaptable plan that balances machines, people, and changeovers in real time.
Outcomes
- 29% more throughput on existing assets
- On-Time-In-Full (OTIF 95%) achieved in under two months
- 85% less time wasted rebuilding schedules
- ROI in just 45 days
Puratos proved what most plants suspect, the hidden capacity is already there. Our assessment is how you uncover it.
See the financial impact of better planning
See the upside in capacity, delivery reliability, and cost efficiency.
Have questions before starting your assessment?
Is the audit really free?
Yes. There is no cost, no contract, and no disruption to your operations.
What data do you need to run the assessment?
We use exported data such as orders, routings, shifts, and constraints to mirror how your operation actually runs. A simple file upload is all that is needed to begin.
Does it integrate with our existing software?
No integration is required for the assessment. We work from your exported data. If you decide to continue, our Production Intelligence Software can connect to ERP, MES, WMS, or SCADA systems if needed.
How long does setup take?
Most assessments are ready within 5 to 10 business days after initial data has been provided.
Is my data secure?
Yes. We begin with a mutual NDA to protect your information. All data is encrypted during transfer and while stored. Your workspace is isolated and access is restricted to your project team.
