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Geometallurgical Blending Software for Maximum Mine-to-Mill Efficiency

PlanMax creates constraint-aware blend and reclaim plans

that align mine supply with plant needs - so planners and metallurgists can deliver stable, high-value feed.

PlanMax Geometallurgical Blending Software for Maximum Mine-to-Mill Efficiency

Produce executable blend/reclaim plans that reduce variability in grade, hardness, and mineralogy.

Balance value and stability by planning within mine, ROM pad, and plant constraints.

What’s Broken Today?

01

Loss of detail on the ROM pad and in the long term stockpiles make it impossible to create granular plans that can reduce hour-to-hour variability.

02

The disconnect between geology and metallurgy prevents planners from simulating realistic plant outcomes and optimizing them.

03

There is a lack of tools for dump-reclaim planning that consider mine, ROM pad and plant constraints.

How PlanMax Works

From raw data to actionable stockpile truth

1. Inputs

Required Data Sources

Inventory models (can be generated by OreMax and DynaMax)

Short term mine plan

Constraints and targets

Optional data sources (nice to have)

Lab/mineralogy updates and geomet models

Operational constraints: equipment availability, reclaim rates, haulage limits

Plant model response curves (e.g., hardness vs throughput; mineralogy vs recovery)

PlanMax-inputs-634-1 - PlanMax Required & Optional Data Inputs
Smoke-1-634-1 - PlanMax Blend & Reclaim Plan Optimization Outputs

2. Outputs

What Users Receive:

Blend and reclaim plans that meet targets while respecting constraints

Scenario comparisons (“best value,” “most stable,” “lowest penalty risk”) with clear trade-offs

A ranked set of recommended pathways for feed over the next shift/day/week (site-dependent)

How often it updates (real-time/daily/shift):

On demand and/or daily/shift cadence; can update whenever new forecasts or constraints change

The Deployment Workflow

Step 01

Select the planning horizon

(shift/day/week) and define the processing objective (value, stability, or balanced).

Step 02

Pull current material intelligence

(stockpile composition and forecast reclaim outcomes).

Step 03

Set constraints and targets

(mine, ROM pad, plant, penalties, throughput).

Step 04

Generate candidate blends and reclaim sequences

that are feasible under constraints.

Step 05

Compare scenarios

using clear trade-offs (value vs stability vs risk).

Step 06

Publish the plan

as an executable blend/reclaim instruction set with assumptions visible.

Step 07

Update as conditions change

(new survey, assay, equipment constraint, or forecast shift).

Top KPIs Impacted

KPI 01

Feed stability:

fewer excursions in grade/hardness/mineralogy.

KPI 02

Throughput stability:

reduced performance volatility and fewer corrective interventions.

KPI 03

Recovery stability/improvement:

improved consistency from better-aligned blends.

KPI 04

Penalty/specification risk:

reduced exposure to out-of-spec feed and penalties.

KPI 05

Planner efficiency:

faster scenario generation and fewer manual re-plans.

Case Story

Improve consistency within plant limits

When ore characteristics shift, teams often re-plan manually and still miss constraints. PlanMax evaluates multiple blend/reclaim options quickly, shows trade-offs clearly, and outputs a feasible plan aligned to plant limits—reducing unplanned excursions and improving consistency.

Read Full Case Study
Improve consistency within plant limits - PlanMax Case Study

Ready to turn your mine plan into proactive dispatch?

Request a walkthrough to explore how PlanMax makes plans easy to see, understand, and execute quickly and confidently, in real time.

01

45 Minute Discovery Session

confirm planning horizon, constraints, and the KPIs you’re trying to stabilize

02

Workflow Mapping

review current blending/feed planning process and identify quick-win scenarios

Primary Users

Short-term Planners, Metallurgists, Technical Service Manager, Mine Manager, Processing Manager