Optimize Setpoints. Unlock Throughput. Reduce Variability.
NTWIST’s AI-driven setpoint optimization adapts in real time to process changes - boosting performance and reducing variability without added complexity.
Problems We Solve with Intelligent Setpoint Optimization
The Challenge
Inconsistent setpoints drain performance - and nobody has time for guesswork. Most plants still rely on static tuning or post-shift reviews. Without real-time feedback, operators chase recovery targets blind, reacting to alarms and wasting energy. Optimization never sticks.
Our Approach
NTWIST makes setpoint tuning continuous, adaptive, and intelligent. Our AI analyzes live circuit data to recommend optimal setpoints in real time - adjusting for ore, load, and constraint shifts. It cuts operator burden, boosts throughput, and ensures tuning is based on data, not instinct.
From Trial-and-Error Tuning → To Intelligent, Adaptive Optimization
NTWIST replaces manual setpoint guesswork with real-time, machine learning-driven control - enabling your plant to run faster, leaner, and more predictably.
Real-Time Setpoint Updates
Continuously adapts target values as conditions change - accounting for ore variability, circuit load, and system constraints.
Closed-Loop Feedback
Feeds results back into the optimization model to learn from real-world outcomes and improve recommendations over time.
Predictive Setpoint Tuning
Surfaces high-confidence adjustments before a process drifts off-spec - minimizing lag and reducing quality losses.
Multi-Variable Optimization
Balances throughput, recovery, energy use, and reagent consumption simultaneously - not one metric at the expense of another.
SCADA/DCS Integration
Designed to plug into existing control infrastructure (no rip-and-replace) with minimal disruption to operations.
Operator Support Mode
Acts as a digital co-pilot - guiding decisions, reducing variability between shifts, and preserving expert knowledge.
Act with Precision – Not Reaction.
NTWIST gives control room teams smarter, real-time recommendations - no more “best guesses.” Adjust fast, reduce energy use, and stabilize performance on the fly.
reduction in power consumption through dynamic optimization of process setpoints
Stabilized throughput even under changing ore hardness, feed rates, and operating constraints
Faster operator decisions with clear, real-time recommendations and feedback loops
Full circuit integration in under 90 days, with no disruption to existing systems
Built to Fit Your Stack
No rip and replace needed. NTWIST connects from the control room to enterprise reporting without disrupting your flow.
Chosen by Mining and Processing Leaders Who Demand Results
From gold miners to downstream refiners, NTWIST gives industrial teams control over their data - and their margins.
The Tools Behind Intelligent Setpoint Optimization
nOptimize
Adaptive control software that continuously recommends and refines process setpoints across grinding, flotation, and leaching circuits. Optimizes throughput, recovery, and energy efficiency using live circuit data.
nAnalyze
Provides visibility into how process inputs and setpoints impact performance over time. Tracks variability, identifies patterns, and helps operations fine-tune control strategies with data-backed confidence.
Frequently asked questions
It uses machine learning to recommend real-time process setpoints based on live plant conditions. This helps stabilize operations, improve throughput, and reduce energy usage - without rewriting your control logic.
Yes. NTWIST is system-agnostic and integrates with whatever you're already using - no rip-and-replace required.
Many sites report measurable improvements in throughput stability and energy efficiency within weeks of deployment - sometimes within the first few shifts.
Absolutely. Our models are designed to detect deviation trends and preemptively adjust setpoints before performance degrades or recovery drops.
No. Any plant looking to reduce variability, improve decision-making, and get more value from their control systems can benefit - regardless of size or maturity.
Full control. The system acts as a co-pilot - providing high-confidence recommendations while leaving operators free to accept, modify, or override them.
Not at all. It reduces noise by surfacing only what matters - real-time, actionable guidance with no need to dig through reports or dashboards.
Yes. Intelligent recommendations stay consistent regardless of who’s on the console - helping reduce variability between shifts and capturing best practices in real time.